Air Compressor | Garden Tool Expert

So you suddenly smell something like burning rubber, and you realize it’s your air compressor. You start to wonder what could be the cause and, most importantly- what to do? A series of reasons could be responsible for why your air compressor is smoking. Your air compressor can start smoking if the oil has not been changed for a long time, or if you use an inferior oil product for your air compressor. Many manufacturers specify the brand of synthetic oils that must be used in their air compressor models. The user manual also lets you know the frequency of servicing, during which the oil should be changed. Air compressor smells like burning rubber, what to do: Once you notice smoke coming out of your air compressor, the first and most important thing to do is switch it off and quickly troubleshoot it. There are various reasons for the smoking of an air compressor, and it could happen without warning. When this happens, it may sometimes have a burning rubber odor. The air compressor is designed so that oil circulates properly, lubricating the air pump and engine. There is usually a recommended oil level, and when this drops, smoking occurs. Besides the oil problem, there are also various reasons smoking can occur in your air compressor, as we will find out below. In this article, we will be writing about some tips to guide you if you observe excessive smoking and the burnt rubber smell of your air compressor. Troubleshooting your Air Compressor The list below shows the everyday problems of an air compressor. It also gives a few tips on how to fix those issues. You hear a knock while the compressor is loading CauseSolutionRod bearings not connectingChange rod.Wrist pins, wrist pin bearings.Change entire piston parts.Rod nuts are losing.Make tighter. The compressor vibrates CauseSolutionLose mounting bolts.Tighten boltsThe compressor is not properly mounted.Before tightening, ensure the feet of the compressor are touching the floor.Uneven Pulley and flywheel.Rearrange. Belts loose and bent crankshaftTighten belts and replace the crankshaft. Air is blowing out of the inlet CauseSolution The Inlet valve may be brokenChange the valve. https://youtu.be/Gi1INro9ph8 Too much noise when used CauseSolutionSo many loose accessories.Ensure to tighten any loose ends.Lack of oil in the crankcase.Check the bearings for possible damage and refill the oil level.Piston and valve plate hitting against each other.The compressor cylinder head should be removed and inspected. Put a new gasket and put the head back together again.Loose compressor floor mounting.Tighten the bolts on the air compressor. Consider replacing the vibration pads as well.The defective crankcase and excessive crank end playRepair or replace. Properly adjust crank end play.Scored cylinder.Replace cylinder. https://youtu.be/3m0FlyhMw0k Oil in the released air CauseSolutionNo free flow of compressor air intake.Clean or replace air filters.Too much oil in the compressor.Drain down to the set gauge mark.Use of wrong oil.Make sure you use the right oil.Wrong installation of Piston ringsCrankshaft should be changed. Not enough pressure CauseSolutionLeaks or blockages.Check for and repair leaks or blockage in the hose or pipes.No free flow of air intake.The air filter should be clean or replaced.Sliding belts.Make tighter.Small Service hoseGet a larger hose and replace Excessive air.Using smaller tools to control air usage. https://youtu.be/nYHM32SGPnk The receiver cannot keep the pressure when unloaded CauseSolutionFaulty valveChange the faulty part and ensure the valve assembly is clean. More wear of the belt than normally CauseSolutionMisalignment of pulley.Rearrange the pulleyBelts too tight or too looseEase the tension.Pulley or flywheel wobbles.Look out for worn-out/bent crankshafts, keyways, or pulley bores. Rough belt groove of pulley or flywheel notFile smooth. The air output is much higher than normal CauseSolution Dirty surfaces.Clean all surfacesPoor ventilation.Mend ventilation or change the location of the compressorHead gasket blowing upChange the head gasket.No free flow of air intake and worn-out valvesClean or replace parts. The pressure builds quicker than normal CauseSolution Too much water in the receiver.Drain out the water.Over speed of receiverMonitor or regulate speed. https://youtu.be/wHhwxTIojag The reset mechanism cuts our repeatedly CauseSolutionMotor overload.To prevent damage, it must be shut down.Fault reset switchAdjust or replace.High temperature.Create airing. The fuse blows repeatedly CauseSolution Incorrect size of fuse.Ensure the correct size of fuses is used. Air leaks when the compressor is pumping CauseSolutionIt means the safety relief valve has stopped working wellChange and put a new safety valveGasket starts to leak.Get a new gasket. https://youtu.be/UBnGu7Sz6bU The compressor suddenly stops CauseSolutionSpoilt unloader valve.Get a new unloader valve The receiver pressure builds slowly CauseSolutionThe air filter is dirty.Ensure the air filter is clean or changed. the cylinder head gasket is blownInstall a new one.Broken or worn intake or discharge valves.Install new ones.Air leaks and loose beltsChange belts or make joints tighterSlow speedBe sure to monitor the speed. https://youtu.be/4QzrAmpKDFI From the above table, it can be seen that there are various reasons why your air compressor is burning. We have also provided the probable causes for these issues as well as possible solutions to them. Now let’s look at some other essential tips. Tips to Repairing your Air Compressor Once you notice or perceive a burning smell from your air compressor, it is best to contact a service professional immediately for most people. The longer you wait, the further the problem will spread throughout your compressor and lead to costly repairs. Find a useful Service Provider: Get the best from your air compressor by finding the right service provider.Replace word and older parts: Your air compressor could quickly work far better and more efficiently when replacing some of the worn or older parts for new ones.Know what to repair and maintain yourself: When you own the machine, you might be tempted to do all the maintenance yourself. But an air compressor is a complicated machine, and depending on your knowledge, it can be wise to go to a specialist for some of the maintenance and repairs. That way, you are sure that your device is in good health. Final Remarks When there are performance issues with an air compressor, the problem can often be traced to a significant number of issues. A burning air compressor results from internal factors, external conditions, or sometimes both (as explained above). While in use, at different points, the air becomes hot due to the processes involved, but it swiftly cools down before it gets to the endpoint. Note that something becomes wrong with the machine if the air gets too hot for the compressor to take. It is vital to carry out regular maintenance of your air compressor, like checking for leaks, cleaning the fuel tank, etc. We believe that you are now well aware of the different ways your air compressor could burn out, having gone through this article. More importantly, you have been equipped with possible solutions to carry out when such a situation occurs. We hope you had a lovely read.